Expansion Engine

Description

KVK Corporation's Expansion Engine is a vertical, single-acting, reciprocating machine designed to produce the cold required in cryogenic air separation plants. High-pressure air is expanded through the cylinder to produce cooling, while the hydraulic system operates the inlet and outlet valves. The expansion engine helps in an approximate temperature drop of 50 to 70°C, depending on inlet air pressure, inlet temperature and inlet cam position.

Expansion Engine

Key Features

  • Vertical, single-acting reciprocating construction.
  • Produces the cold required for cryogenic air separation.
  • Controlled expansion of high-pressure air for efficient cooling.
  • Hydraulic system for valve operation.
  • Electric motor used for machine start-up and speed retention.
  • Three major units: drive unit, cylinder unit for air expansion and hydraulic valve-control system.
  • Approximate temperature drop of 50 to 70°C under conditions stated in the catalogue.
  • Designed for dry, Carbon Dioxide-free process air to avoid ice and dry-ice formation on valve seats.

Technical Data

Specifications 80/130/150M³/Hr Oxygen Plant 200/250/300/400M³/Hr Oxygen Plant
Type of Expansion Engine Vertical Single Acting Vertical Single Acting
Diameter of cylinder bore 90 mm 80 mm each
No. Of Cylinders 1 2
Piston stroke 150 mm 125 mm
Speed of Engine 200 RPM 200 RPM
Inlet value opening time cam setting 8 positions 8 positions
Electric Motor 10 HP / 1000 RPM (TEFC) 20 HP / 1000 RPM (TEFC)
Piston head clearance 1.2 +/- 0.2 mm 1.2 +/- 0.2 mm
Inlet valve pastel clearance 0.4 to 0.5 mm 0.4 to 0.5 mm
Inlet air pressure 45 kgs/cm²g 45 kgs/cm²g
Outlet air pressure 5 kgs/cm²g 5 kgs/cm²g
Throughput volume at 40 kgs/cm² 400 Nm³ / hr 700-800 Nm³ / hr